Assembly monitoring

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Powerful and compact

The PROMESS PRO Module is a powerful and compact process monitoring and test device. Due to its high sampling frequency and advanced data analysis functionality it is perfect for monitoring assembly applications such as press-fit, staking, crimping and riveting, yet powerful enough to tackle the more demanding test applications.

Der Aufbau ist kompakt und modular in einem leicht zu installierenden Hutschienengehäuse. Eine Ethernet Verbindung ermöglicht eine schnelle und einfache Kommunikation zwischen Modul und Benutzerinterface. Mehrere PRO Module können über ein Netzwerk zu einer zentralen Datensammelstelle verbunden werden. 

Features & Benefits

  • In-process quality verification
  • Part traceability
  • 2 high speed 24 bit analog inputs per module
  • 1 encoder input per module
  • Database
  • Data export function
  • Fieldbus options: Ethernet I/P, Profibus, Profinet, ModBus TCP
  • Auto calibration for sensors
  • Diagnostics for setup and trouble shooting

Intuitive and flexibel

The PROMESS application software which is included with the system is used for the configuration of the program, the visualization of the real time process data and the data collection of the process. The process data can be exported for further analysis using standard statistical packages. The intuitive software guides you quickly through setup menu’s, monitoring and data display screen.

Functions for the extended data analysis

  • Signature monitoring
  • Unlimited gauging points
  • Curve analysis tools
  • Integrated programming language with complete math functions

Supply voltage: 24 VDC, 0.5 A
Operating temperature: 10 to 48 °C (50 to 118 °F)
Mounting: DIN rail
Dimensions (H x W x D): 110 x 45 x 120 mm, (4.33 x 1.77 x 4.72 in)
RS232 serial port: 1
Ethernet port: 10/100 Base-T, RJ45 connecteur
Fieldbus interface module (optional): Profibus
Expanded input/output module (optional): 8 Inputs and 8 Outputs
Integrated charge amplifier (optional): 1

Analog Inputs
Number of analog inputs:
Analog input ranges: ±10 V, ±40 mV
Sampling frequency: 10 KHz pro Kanal
Resolution of A/D converter: 24 Bit
Excitation voltage: ±5 VDC

Encoder Input
Transducer type: linear scales or rotary encoders
Input voltage: 5 V TTL
Signal type: Quadrature
Supply voltage: +5 VDC / 150 mA maximum

Digital Inputs
Number of inputs: 4 (standard), optically isolated, 12 with expanded I/O module
Input voltage: 24 VDC
Input currant: 8 mA at 24 VDC

Digital Outputs
Number of outputs: 4 (standard), optically isolated, 12 with expanded I/O module
Nominal voltage: 24 VDC, external power supply
Output current: 100 mA maximum

PROMESS provides the PRO Module as complete system consisting of electronics, software and sensor system. Upon request we offer integration and design assistance as well as set-up and calibration assistance.

Scope of suppy:

  • PRO Modul
  • Sensors
  • Preamplifier
  • PRO Application Software


  • PROMESS HNI Display
  • Fieldbus Interface Module
  • Expanded Input / Output Module
  • Integrated Charge Amplifier

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