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Assembly Presses
With our electromechanical assembly presses, simple and complex assembly and joining tasks can be carried out quickly and precisely. Whether for press-fitting bushings, press-fit applications in PCB assembly, clipping plastic components, stack assembly, press-fitting connecting elements or joining rotor packs, with PROMESS servo presses you have your process under control. Thanks to their high accuracy and high cycle times, assembly presses are often used in automated manufacturing processes.
The automotive and supplier industry, battery assembly, electrical engineering, medical technology, aerospace and the watch industry are just some of the many industries that rely on the support of assembly presses for their daily work.
Find out more now and discover the benefits of our energy-efficient PROMESS assembly presses and benefit from our professional advice when purchasing high-performance assembly technology and practical accessories.
The advantages of PROMESS assembly presses
We at PROMESS can look back on over 40 years of experience. As an innovative company, we are constantly developing our products and adapting them to the changing requirements of the industry.
The planners of production systems are increasingly opting for a servo press from PROMESS due to its high efficiency and flexible application options compared to pneumatic and hydraulic systems. The mechanics which all types of PROMESS servo presses are equipped with are very robust and stable. Due to high dynamic and static load capacities, all presses have a long service life.
Our servo presses work with high precision, both in force measurement and in the positioning and reproducibility of the processes. We offer comprehensive quality monitoring, a modern database structure for processing quality data and powerful software that is continuously being developed.
Optimum solutions for your assembly processes
In our range, you will find various assembly presses that are tailored to the different requirements and challenges in your industry. With our universal assembly presses from the Line5 RX series, you acquire a fully comprehensive solution for your assembly process that can be conveniently controlled and monitored via a central controller. Our PSB RX safety box is an ideal extension and alternative for control cabinet integration and can be implemented in the existing system within a very short time.
If you are looking for a space-saving and lightweight assembly presses, our UFM Compact5 series is just right for you. With its compact design, it is ideal for use in small spaces. For very precise work involving small, sensitive components, we recommend our precision series UFM Precision5. The joining system can be used both in an assembly line and in a manual workstation and enables high-precision work to be carried out.
Not sure which of our powerful PROMESS assembly presses will suit your requirements?
Then get in touch with us and benefit from our comprehensive advice.
An electromechanical press or servo press is a mechatronic system consisting of the press mechanics, the power electronics, the controller and the operating software. It is used in industrial production and serves to permanently join two or more solid bodies together. This can be done using various manufacturing processes such as joining, forming, riveting, piercing, embossing or punching.
Assembly presses are used in a wide range of areas and industries in which components or materials need to be joined together. The choice of joining process and assembly presses depends on the specific requirements of the application in question. Typical sectors include the automotive and automotive supply industry, battery production and the electromobility sector, the electrical industry, medical technology and aerospace technology.
Battery production, for example, involves the pressing of battery cell blocks or the assembly of battery cooling systems. In the automotive industry, assembly presses can be used for the assembly of ball joints in steering systems or wishbones. High-precision assembly presses with low forces, on the other hand, are used in medical technology, for example for crimping electrodes on pacemakers.
A joining process is a manufacturing process in which several components are firmly joined together to form a common unit or assembly. This process is widely used in many industries and applications, from metalworking and electronics manufacturing to the automotive industry. The joining process depends on the requirements of the industry and the material. Joining processes must be closely monitored and controlled to ensure a secure connection. Electromechanical assembly presses can provide ideal support to optimize the joining process, increase product quality and reduce production costs. In our technical center, we support you in the implementation and validation of your joining process and determine the relevant process parameters.
There are a variety of joining techniques for creating secure permanent or temporary connections in the manufacturing industry. The selection of the right joining technique depends on various factors, such as the nature of the material or the requirements of the end product. Joining techniques include the following processes:
- Joining
- Riveting
- Forming
- Caulking
- Flanging
- Clinching
The individual techniques can be subdivided into further categories. For example, there are different welding techniques such as electron beam welding or fusion welding.
An assembly press is based on a screw drive with a guide and ram in a steel housing. It is driven by an AC servo motor. The rotary movement of the motor is transferred to the screw drive via a toothed belt and converted into a linear movement of the press ram. The screw drive allows the required force to be applied not only in the push direction but also in the pull direction. The position of the press ram is specified via the servomotor control. The forces acting on the ram are recorded by strain gauge force sensors and transmitted to the servo amplifier. The entire force-displacement curve of the press ram is monitored and evaluated via envelope curve and/or window technology in the software.
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With electromechanical assembly presses, you can increase the efficiency of your joining processes. Thanks to their precise and fast operation, they can produce high-quality and reliable joints. They are also designed to carry out the same process repeatedly with consistent quality. Other important advantages are quality assurance and documentation. Measured values are recorded via sensors and forwarded to the associated software. There you can monitor the quality of the process in real time, detect any errors immediately and adjust the process accordingly. Thanks to their robust design, electromechanical assembly presses are suitable for long periods of use in harsh industrial environments. They work quietly and energy-efficiently.